Case Study
Large scale tooling
Project: MFFD Demonstrator
When large-scale meets precision: how Grunewald delivers large-format tools for complex aerospace projects
The Multi-Functional Fuselage Demonstrator (MFFD) is being developed within the framework of the Clean Sky 2 programme.
Project
Multi-Functional Fuselage Demonstrator (MFFD), Clean Sky 2 programme
Objective
- Manufacture of a precise and process-stable tool half
- Full compliance with all tooling-related requirements
- On-time and process-reliable project execution despite high complexity
Realisation
- Design optimisation for manufacturability
- Precision machining of components up to 14 metres in length
- Minimisation of distortion and thermal influences
- Integrated measurement and inspection processes for quality assurance
- Close technical coordination with project partners
Challenge
The manufacturing of large-format tools is characterised by their component dimensions, combined with the highest requirements for dimensional accuracy and surface quality, while ensuring continuous shape stability.
Results
Compliance
With geometric and quality requirements
On time
Tool production
Immediately
Integrated into manufacturing processes
Highlights
- Combination of large-scale dimensions and precision
- Strong engineering expertise
- Process-reliable manufacturing of complex geometries
- Reliable execution taking into account diverse project conditions
Advantages
- Technological know-how enables efficient and innovative solutions
- Structured project management
- Reduced risks through experienced large-component manufacturing
- Stable process chain from CAD to final approval
- Reliable schedule and quality performance
Your contact person for your solution
Marcel Böing
Mail: marcel.boeing@grunewald.de
Phone: +49 (0) 2871 2507-243
Mobile: +49 (0) 176 110 25724