Case Study
Cast components for cleanroom applications
Project: Housing with cast-in cooling channels
How we work with our customers to integrate 20 machined parts into a single cast component
By integrating multiple components into a cast design, many manufacturing steps such as CNC-machining and assembly are reduced.
Project type
Development of a cast component for the semiconductor industry
Lead time
24 weeks
Objective
- Functionally optimized component integration
- Precisely positioned, leak-tight cooling system
- Vacuum tightness
- Specific cleanroom qualification
Key issue
Integrating diverse component designs including a complex cast-in cooling system with high requirements for dimensional accuracy, leak tightness and cleanliness.
Results
>50%
Potential cost savings
>10%
Increased productivity through improved component performance
Quickly
Brought to serial production
Key features
- Low pressure sand casting with low turbulence mold filling
- Reproducible, computer-aided process management
- 3D-printing of sand molds
- Cast-in of complex pipe systems
- Compliance with specific leak-tightness requirements
- Adherence to specific particle and molecular cleanliness standards
Advantages
- Cost savings through component integration
- Reliable process quality in series production
- Comprehensive qualification of geometry and component properties
- Experienced and innovative project management
Your point of contact for your solution
Tobias Welling
Mail: t.welling@grunewald.de
Phone: +49 (0) 2871 2507-225
Mobile: +49 (0) 176 110 25724