High-precision castings
Project: Chassis component
How our customers realize a cost-efficient small series production
Project-Type:
Series production for special
vehicles
Lead time:
16 weeks
Challenge:
Functionally optimised casting
design combined with
process-stable manufacturing
of functional prototypes in short
lead time.
The small series production
(e.g. 1.500 units) of components,
using low pressure sand casting,
enables economically solutions
with high precision.
Objective:
- Fully machined, partially
assembled and validated
components - Very short development
and design times - Decrease of weight
Results:
>20%
POTENTIAL COST
SAVINGS
+30%
ACCELERATED
SERIES
PRODUCTION
QUICKLY
BROUGHT TO
SERIES
PRODUCTION
Key Features:
- Low pressure sand casting with ascending
and low turbulence mold filling - Reproducible, computer-aided process
management - Reliable pressure-assisted feeding
- Integrated production of sand molds and
cores through model making and 3D printing - Lightweight design by decreasing wall
thickness and reducing material at connection
points - Entire production process chain in-house
Image: Low-pressure casting
Advantages:
- Reliable process quality for small series
- Short project timeline
- Comprehensive qualificaton of geometry
and component requirements - Experienced and innovative project
management - Low pressure sand casting with ascending
and low turbulence mold filling - Reproducible, computer-aided process
management - Reliable pressure-assisted feeding
- Integrated production of sand molds and
cores through model making and 3D printing - Lightweight design by decreasing wall
thickness and reducing material at connection
points - Entire production process chain in-house
Image: Low-pressure casting
Your point of contact for your solution:
Tobias Welling
Mail: t.welling@grunewald.de
Phone: +49 (0) 2871 2507-225
Mobil: +49 (0) 176 110 25724